1996 gmc sierra

20

Asked by sirmike Apr 26, 2013 at 06:38 PM about the 1996 GMC Sierra 1500

Question type: General

1996 gmc sierra which is an easier job when removing fuel pump, remove cargo box or
drop fuel tank

19 Answers

Isn't there an access hatch where you don't have to do either?....just undo the six cover bolts~?

2 people found this helpful.
Best Answer Mark helpful
6,000

Three sided cut above pump area, bend box metal back, do pump job, beat metal back down then spot weld. That Way you won't have to unbolt anything. Did this a few times myself on older trucks.

2 people found this helpful.
177,545

Cut an opening and screw down a larger piece of metal to cover it. http://www.supermotors.net/getfile/766463/original/fuelpumpconnectors.jp g

Tenspeed, can you get those dimensions on where to cut? You probably are more in touch with this info than any of us, so a drawing or dimensions would help this feller~

1 people found this helpful.
20

for sure good idea mark, the cutting part is where i have safety issues any suggestions

if you've got a sawzall could start with a small hole or perhaps hole each corner and play connect the dots~ tin snips are out of the question unless you're a gorilla~

mind the depth, use some setcollars or a wad of electrical tape on the drill to remind yourself to not drill into the gastank~ the metal is perhaps 12 ga. or .101"~

or if you've access to air power, a "cut-off" tool 3 1/2" abrasive roundNround at 4000 rpm would throw a few sparks but would make a neat job of it~

55

I used a hammer and sharp chisel to start my hole, then i just bent it back and slid a bedliner in it.

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