Stalling at Cold Idle - 2002 Chevy Silverado 1500 (5.3L - 4WD)

Asked by Zach Aug 26, 2021 at 03:37 PM about the 2002 Chevrolet Silverado 1500 LS Extended Cab 4WD

Question type: Maintenance & Repair

I have a 2002 Chevy Silverado 1500 (Vortec 5.3L V8 - 4WD) with 215k miles
that doesn't want to run when cold. On a cold start, it normally idles up to
1000 rpm and slowly drops down. Currently, it gets up to 1000, falls to 500,
then comes back up and dances around 700 before dropping down. Not
ideal, but not a problem either...until you drop it into drive. If you put it in gear
and try to set off, it stalls when you let your foot off the throttle. Acceleration
is fine when cold, it only wants to die when it needs to idle (at a stop or going
around a corner - bogs down to 20 rpm and dies sometimes). KEEP IN
MIND THAT ALL PROBLEMS GO AWAY WHEN WARM.

No Check Engine or ABS light, ran it for codes anyway:
P0102 - MAF Sensor Circuit Low Frequency
C0225 - Front Left Wheel Speed Sensor Short Circuit or Circuit Open
C0227 - Front Left Wheel Speed Sensor Circuit Open or Short
C0226 - Front Left Wheel Speed Signal Missing

My thinking was that in open loop operation (running purely on MAP and
MAF sensors when cold), it had to be an issue with MAP or MAF sensor.
Cleaned throttle body, cleaned MAP and MAF, replaced air filter,
disconnected the battery and drained the ECU for a reset, hooked it back up,
no change.

I ignored the speed sensor and chased MAF problems. Low Frequency is
caused by either not enough air flow through the MAF or bad ground.
Replaced the MAF, problem persisted, returned it and put the old one back
in. At the electrical clip for the MAF I have good voltage on the power and
signal wires, as well as solid grounds and good reading on the IAT (built-in to
the MAF and runs to the PCM). Crawled underneath the frame and around
the engine bay and cleaned all my grounds with a wire brush and wire wheel
on my grinder. Reattached all my wires, no change.

Chased vacuum leaks for a while. Sprayed down the entire engine bay with
starting fluid and propane both. Couldn't find anything, and I can't hear it
sucking air anywhere. I had replaced my intake gaskets last year so I re-
torqued the bolts just in case. No change.

I figured since my grounds are good and no vacuum leaks, it must not be
sucking enough air bc it's trying to balance out low fuel consumption. I had
previously replaced my Idle Air Control Valve last year and it was working
fine so I started diagnosing the fuel system. I replaced my fuel pump and
filter last year along with the IACV; that only left EGR, fuel pressure
regulator, and the injectors. Cleaned EGR (no significant carbon depsoits). I
have fuel pressure in spec (on the low side - just 1 psi inside the range) and
it will hold steady pressure like it should. Pressure regulator was working fine
(noticed an 8 psi difference in pressure when removing the vacuum hose).

That left fuel injectors. I pulled them today and I'm going to run carb cleaner
through them and replace the O-Rings in case they're leaking or dirty. Don't
suspect leakage bc no fuel smell in engine bay and it isn't running rich or
anything. Don't really think they're dirty bc they don't look bad (I run injector
cleaner through my gas at every oil change) and I'm not getting misfires or
knocks. Will put them back in tomorrow and see what happens.

In the meantime, does anyone have ideas? I'm chasing ghosts at this point.
The only other ideas I have is that somehow the faulty speed sensor is
messing with the PCM or there's something screwy with the Throttle Position
Sensor (but I have an actual throttle cable so my butterfly is fully closed and
it's all on the IACV at idle so I don't think that's the case). I really don't know.

Maintenance already performed:
New Battery and Alternator a year and a half ago
New Spark Plugs and Spark Plug Wires a year and a half ago
ECT Sensor replacement and coolant flush 2 years ago

Please help! I'm out of ideas and without a live scan tool I'm just fumbling
around in the dark here.

4 Answers

660

You are an intense trouble-shooter! Your detail and attention to it is amazing. Please let me just suggest an idea per what you stated as quoted here: "Acceleration is fine when cold, it only wants to die when it needs to idle (at a stop or going around a corner - bogs down to 20 rpm and dies sometimes). KEEP IN MIND THAT ALL PROBLEMS GO AWAY WHEN WARM." With this I will suggest that the "drag effect" on transmission fluid (old/dirty or too thick) in the torque converter may be having an effect on the engine idling "only when cold". If you have not ever changed the transmission fluid or transmission oil filter for 215,000 miles this could possibly be the problem. If that is not the problem I would go back to the throttle position sensor and its detector circuit (if it's electronically controlled) and check the wire harness that wraps around the engine (at the rear especially) to make sure there are no bare wire exposures (through rubbing movements of the engine and transmission filler tube against the harness). I would also physically move that harness minimally away from all "touching areas" of the engine block and any metal (engine ground, i.e., -12v). I have experienced a problem in the past with this on my 2015 Silverado. (Transmission filler tube vibration rubbed through one of the wires in the harness near to it at the rear of the engine compartment.) Lastly, if none of this works, get some freeze spray (aerosol can) and spray it on areas you suspect (emulating the cold weather effect). It may take several cans to locate the source of the problem. Hope this is helpful. wayne

660

You are an intense trouble-shooter! Your detail and attention to it is amazing. Please let me just suggest an idea per what you stated as quoted here: "Acceleration is fine when cold, it only wants to die when it needs to idle (at a stop or going around a corner - bogs down to 20 rpm and dies sometimes). KEEP IN MIND THAT ALL PROBLEMS GO AWAY WHEN WARM." With this I will suggest that the "drag effect" on transmission fluid (old/dirty or too thick) in the torque converter may be having an effect on the engine idling "only when cold". If you have not ever changed the transmission fluid or transmission oil filter for 215,000 miles this could possibly be the problem. If that is not the problem I would go back to the throttle position sensor and its detector circuit (if it's electronically controlled) and check the wire harness that wraps around the engine (at the rear especially) to make sure there are no bare wire exposures (through rubbing movements of the engine and transmission filler tube against the harness). I would also physically move that harness minimally away from all "touching areas" of the engine block and any metal (engine ground, i.e., -12v). I have experienced a problem in the past with this on my 2015 Silverado. (Transmission filler tube vibration rubbed through one of the wires in the harness near to it at the rear of the engine compartment.) Lastly, if none of this works, get some freeze spray (aerosol can) and spray it on areas you suspect (emulating the cold weather effect). It may take several cans to locate the source of the problem. Hope this is helpful. wayne

1 people found this helpful.

Update: No change after cleaning fuel injectors and replacing the O-Rings.Thinking of checking Cam and Crankshaft position sensors next. @exCompaqr thanks for the answer Wayne! Not sure why it's showing up in my email but not on the site itself, anyway, torque converter drag is an interesting idea. Trans Fluid/Filter swap is on my do-list of maintenance things so I'll give it a shot; pulled the dipstick just now, fluid isn't a pretty red like you would want, but it doesn't smell burnt and is still has a decent pink color to it. I got it at 175k miles so I'm not sure as to how well anything was maintained before then. As far as the wiring goes, I've shaken that wiring harness and gone buck wild with zipties trying to get it off any rubbing surfaces. May end up pulling that harness apart and actually inspecting all the wires, but the wiring loom looks fine in those "rub areas" you mentioned. Felt around the back of the block and didn't see or feel anything of notice. As for the cold weather effect, I'm not too suspicious of that because we're at the peak of the Texas Summer and it's already like 80 degrees out when I go to crank it over in the morning. @F_O_R as I mentioned in the post, IACV was replaced a year ago.

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