2009 Outback Rebuild or Replace?

Asked by Chana Eliana Jun 14, 2018 at 04:07 PM about the 2009 Subaru Outback 2.5i Special Edition

Question type: Maintenance & Repair

Head gasket leaking internally. No warning, so cylinders are bent. Dealer is
quoting $3K+ for the head gasket replacement and $1K for the cylinders (if
they can be machined). I know it'll end up being a few more K on top of that,
in the end.

What should we do? Rebuild? Buy used engine?

2009 Subaru Outback, 4cyl 2.5i Special Edition- non turbo, almost 57K
miles.

Subaru of America/Dealership has no intention of taking any responsibility
for the faulty head gasket that caused the mess. They say the car
overheated which caused a whole host of things to fail. Problem is, we had
no warning. Took it for regular, non dealership, maintenance (They don't like
that). One day, no A/C, then "is that sound from the car?", then check engine
lights, then HOT.  

3 Answers

Cylinders do not get "bent". Are you talking about valves bent due to a broken timing belt? If the heads are warped they must be machined flat before installing new head gaskets. Shop around as those dealer prices should not be hard to beat.

2 people found this helpful.

Yes, warped is what I should have said. They want to check for warping on the cylinder heads and the short block.

Overheating does warp aluminum heads and possibly the block too. Why do you think Subaru owes you anything at all on a 10 year old car? The warranty was only 3 years and 36,000 miles.

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