Nissan Frontier 2001 - gas filling problem
Is it possible for a charcoal canister to need replacing, yet it is not clogged,
or at least does not appear to be?
Here is the background:
I have a 2001 Nissan Frontier (3.3L). It's very hard to fill it with gas (and I am
not referring to the effect on my wallet). The gas pump shuts off after every
couple of pints of gas, as if the tank were full, and gas spills onto the floor.
But the tank is nowhere near full.
Looking on the web, Frontiers (and other Nissans) of the early 2000s seem
particularly susceptible to this type of problem.
Suspecting a blockage in the EVAP system, I disconnecting the vent
solenoid before filling the tank. This made no difference. Then I removed the
charcoal canister, blew through all the EVAP pipes (all clear, no
obstructions), and blew through the charcoal canister (again, no problem
blowing through it).
Finally, I returned to the gas station and tried again. First, I tried with all
EVAP components installed -- it was the same as before. Then I removed
the hose between the gas filler pipe and the EVAP canister, and I was able to
put more than a gallon in the tank before the gas pump shut off, and no gas
spilled on the floor. It's not perfect, but I could live with it.
Hence my question. When I removed the charcoal canister and did what I
have read to be the standard test (blow through it, testing for a blockage), it
tested out OK. Now I have to decide whether to buy a new charcoal canister
and see if that fixes the problem. Does my diagnosis (bad canister) seem
correct?